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cGMP Human AB Serum,

Converted from Octaplas®, Pooled Plasma (Human), Xeno-Free, Virus Inactivated

Our cGMP AB serum delivers the best in safety and consistency.

Akron’s Human AB Serum, Converted from Octaplas®, Pooled Plasma (Human), Xeno-Free, Virus Inactivated is manufactured, tested, and released following relevant cGMP guidelines for ancillary materials and is specifically formulated for cell and gene therapy applications. It is supported by a Type II Master File (MF) on file with the FDA which can be referenced during your drug or biologic application process. Raw material donor selection ensures that the product is devoid of antibodies for A and B blood antigens, therefore minimizing immune reactivity in cell culture. No animal-derived components are used in the manufacture of this product. Virus-inactivated plasma is used for all human-derived components.

This product is considered a comparable and superior alternative to fetal bovine serum or other animal-based products. By leveraging Octaplas®, a pharmaceutically licensed virus inactivated and prion-ligand treated plasma, as a raw material, Akron is now offering a high quality, virus inactivated human AB serum product with greater batch-to-batch consistency and a unique safety profile. Our Human AB serum is available in both sterile bottles and sterile single-use bags with weldable tubing, allowing for easy incorporation into modern closed-system cell culture bioprocessing protocols increasing safety and ease of use by allowing for the introduction of supplement material into culture media in a fully contained manner (more info here).


Donor Eligibility

• Pharmaceutically licensed, pooled plasma from US licensed plasma donation centers
• Collection complies with WHO Technical Report Series 840: “The Collection, Fractionation, Quality Control, and uses of Blood and Blood Products
• Nucleic acid virus testing (NAT) during multiple stages of manufacturing (HIV, B19, HAV, HBV, HCV, HEV)
• Donor screening and virus testing per 21 CFR 610.40
• Type AB donations devoid of antibodies for A and B blood antigens


Plasma Source

• Octaplas® is an FDA-approved, sterile, pyrogen-free, frozen, S/D treated, prion-ligand treated, pooled human plasma
• Solvent Detergent (S/D) treatment for inactivation of enveloped viruses
• Immune Neutralization for inactivation of certain non-enveloped viruses
• Affinity Chromatography intended to reduce prion proteins
• Sterile microfiltration minimizes the presence of bacteria and parasites


Manufacturing

• Type II eCTD MF (#028121) on file with FDA
• No animal-derived materials are used in the manufacture of this product
• Sterile microfiltration followed by aseptic filling


Quality

• Relevant cGMP guidelines used in manufacture, testing, and release
• USP Chapter <1043>, Ancillary Materials for Cell, Gene, and Tissue-Engineered Products
• ISO 20399:2022, Biotechnology - Ancillary Materials Present During the Production of Cellular Therapeutic Products and Gene Therapy Products
• Mycoplasma, Endotoxin, and Sterility testing per USP


Stability

• Ongoing long-term stability program with 12 months completed
• Store at -20 °C
• Transport on dry ice
• Avoid repeated freeze-thaw cycles


For Use Statement

For research use or further manufacturing use in ex vivo cell therapy applications. This product is not intended for direct in vivo use or for direct clinical use as a drug, therapeutic, biologic, or medical device.

• Appearance
• pH
• Osmolality
• Total Protein
• Mycoplasma
• Bacterial Endotoxins
• Sterility
• Metabolic & Lipid Panel


1. Why use Human AB Serum, Converted from Octaplas®, Xeno-Free (XF), Virus Inactivated (VI)?

Human AB Serum is used as a media supplement in cell culture. This product is manufactured using human-derived components and is considered a comparable alternative to fetal bovine serum or other animal-based products. Raw material donor selection ensures that the product is devoid of antibodies for A and B blood antigens, therefore minimizing immune reactivity in cell culture. We leverage Octaplas® (pharmaceutically licensed virus inactivated and prion-ligand treated plasma) as the raw material, offering greater batch-to-batch consistency and a unique safety profile.

2. What are the recommended storage conditions for Human AB Serum, Converted from Octaplas®, XF, VI?

We recommend storing this product at -20 °C. If serum content is not being used all at once, we suggest aliquoting into the desired volume and storing at -20 °C until needed. Avoid repeated freeze-thaw cycles.

3. What are the shipping conditions for Human AB Serum, Converted from Octaplas®, XF, VI?

This product ships with dry ice.

4. What is the shelf-life for Human AB Serum, Converted from Octaplas®, XF, VI?

This product is currently under a formal stability program to determine shelf life.

5. What is the thawing procedure for Human AB Serum, Converted from Octaplas®, XF, VI?

Serum can be thawed overnight at 2 °C to 8 °C or in a 37 °C water/dry bath for ~2 hours before use. Once thawed, gently swirl to thoroughly mix contents. Avoid multiple freeze-thaw cycles, prolonged exposure to 37 °C, and temperatures above 37 °C.

6. Do particulates ever form after thawing?

Precipitates will form in certain units of serum during the thawing process. This is normal and common behavior for serum products and it will not negatively affect cell culture. These precipitates do not negatively impact the safety or quality of the material. This product is sterile filtered before filling and every lot is tested for mycoplasma and sterility per USP.

7. Should I heat inactivate the Human AB Serum before use?

Our Human AB Serum product is sold ready to use directly as a supplement to your culture medium, but we have seen increased performance with certain cell lines after a heat treatment process is applied to the product before use. If performing this, we recommend a temperature of about 56 °C for 30 minutes; inactivation for a longer time may have a negative effect on cell growth due to denaturing of proteins and growth factors.

8. Where is the raw material sourced?

Human AB Serum is converted from Octaplas®. Only plasma from US donors (frozen within 8 hours of collection) is used to manufacture Octaplas® and ultimately the Human AB Serum. For Octaplas®, individual donor identification, registration, and education takes place in FDA- licensed centers which comply to the requirements for the collection of source plasma as specified in “The Collection, Fractionation, Quality Control, and uses of Blood and Blood Products,“ published by the WHO Technical Report Series 840. This allows for traceability down to the single donation unit, if needed.

9. How are the raw material donations screened?

There is a deferral check and questionnaire at each donation, as well as a physical assessment, per 21 CFR 630.10. Each plasma unit used as raw material is virus tested per 21 CFR 610.40 at the time of collection and found negative or non-reactive for Hepatitis B surface Antigen (HBsAg), antibodies to Human Immunodeficiency Virus (HIV)-1/2 (anti-HIV-1/2) and antibodies to Hepatitis C Virus (anti-HCV). HBV and HIV-1/2 serological tests are also performed on each plasma pool. Nucleic Acid Testing (NAT) is also performed at different manufacturing stages for HIV, B19V, HAV, HBV, HCV and HEV.

10. What process is used for viral inactivation?

Viral inactivation of enveloped viruses is accomplished via solvent detergent (S/D) treatment (see Technical Overview).

11. What are the advantages of S/D treatment versus other inactivation methods currently used?

S/D treatment has long been a standard and robust virus inactivation process for plasma products. S/D and pH inactivation are generally effective against enveloped viruses. Heat inactivation, irradiation, chromatography and filtration methods have been shown to have some effect on non-enveloped viruses, as well as enveloped viruses. The viral safety for plasma products should be validated with a panel of characterized viruses, and pathogen safety studies should be incorporated for all relevant steps of the manufacturing process. A combination of these methods are used to reduce the overall risk of adventitious viruses and bloodborne pathogens in plasma products.

12. Are non-enveloped viruses inactivated also?

S/D treatment is not effective against non-enveloped viruses. However, the presence of standardized levels of neutralizing antibodies in the Octaplas® plasma pool along with virus load control by NAT screening minimizes the risk of transmitting non-enveloped viruses such as HAV, and parvovirus B19V (see Technical Overview).

13. Is there S/D agent remaining in the plasma that might affect cell growth?

In the Octaplas® manufacturing process, the S/D reagents are removed by sequential oil and solid phase extraction procedures. Final levels of residual S/D agents in Octaplas® are below FDA-specified limits for product release. These remaining levels of S/D agents are below what has been found to impair cell growth.

14. What is the difference between plasma and serum?

Whole blood is composed of plasma, red and white blood cells, and platelets. Plasma is the part of blood that carries nutrients, antibodies and hormones throughout the body. It contains serum and clotting factors. Serum is plasma without clotting factors.

15. Which cell types are suitable?

Akron’s Human AB Serum, Converted from Octaplas®, XF, VI can be used as a replacement in any cell culture protocols that currently use human AB serum or fetal bovine serum (FBS). Optimization may be required.

16. Is the performance comparable to competitor products / FBS?

Cell proliferation and viability are comparable to other serum products on the market, including FBS, while offering increased safety associated with the raw materials and manufacturing process (ask us for supporting data).

17. Do you have an SDS for this product?

Yes. To request the SDS, please contact info@akronbiotech.com.

18. Is this an injectable-grade or clinical-grade material?

No, this product is not for direct use in humans. See intended use below.

19. What is the intended use for the product?

For research use or further manufacturing use in ex vivo cell therapy applications. This product is not intended for direct in vivo use or for direct clinical use as a drug, therapeutic, biologic, or medical device.

20. What packaging options are available?

Off-the-shelf packing for this product is a 125mL capacity square PETG Nalgene™ bottle with an HDPE screw top closure. Both the bottle and closure are certified radiation sterilized (SAL 10-6), nonpyrogenic and noncytotoxic, and comply with USP Class VI guidelines. Custom packaging options are available with different materials or volumes under contract.

21. Do I need to use a sterile needle and syringe to remove the product from the vial?

No, our bottle packaging was designed for easy access with a laboratory pipette.

22. Have extractable and leachable (E&L) studies been performed on these products?

Yes, a forced extraction study has been completed by the packaging manufacturer to verify compatibility. Water, Ethanol, Hexane, and 10% Nitric acid were all analyzed via GS/MS, LC/MS, & ICP for their ability to potentially extract chemical compounds from the packaging components.

Aliquot Sizes & Formats

Bottles (100 mL) Cat. # AR1010-0100

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